2024
1: Tool boxes should not be black. Lined with pig-mat.
2: Not right - but I don't think it is the problem?
3: I think I need better end blocks for this stack setter.
4: Gauge block holder stand Need long bars?
5: Tool post
6: Coffee beans
7: Cleaning up back side
8: 2024-01-08_16-44-08.jpg
9: Treasures arrived from Art Left to right: Swiss made Nicholson files, Setting ring,gauge-stack-fingers,plug gauge, carbide spot drills, parrallels, mag-B-block
10: Cast pot metal split in mag-B-Block
11: About 5um low..
12: Swiss made Nicholson files - cleaned up - rust removed - look like new.
13: Epoxied back together.. needs filler and paint.
14: Stupid defect - the allen on the ecentric clamp is not accessable.. Have to make new T-nuts..
15: Centered under the spindle.
16: box came in the mail
17: covered in saw dust - some rust on part of it. Chinese kit.
18: All cleaned up - probably should add a thrust bearing. The bottom plate can double as end stops on either side.
19: 9mm holes drilled
20: Counter bores milled out..
21: Chasing the DRO problem.
22: Ready to thread
23: Made a snug fitting thread.
24: Time to turn the tool post stock
25: Needed a large micrometer - The whole box was frozen! - big side job.. Not the right lube in these.
26: Acetone in the clamp hole helped
27: Alluminum Snug protects the spindle
28: Alluminum Snug protects the spindle
29: Next cut now that I have a micrometer working.
30: Coffee beans
31: Cutting the 45°
32: Cheap toy micrometer - need to fix the anvil faces.
33: 2024-02-02_17-43-05.jpg
34: Ebay find! Very good condition - carbide anvils.
35: Could be I have some kind of addition for micrometers.
36: More micrometers
37: The left dial reads in kGf (black numbers) Right reads 1mm = 1 BR unit?
38: Instructions
39: Hadness tester
40: What is a BR unit?
41: Lots of material to remove to get to 25mm
42: Ebay find - I don't think it was ever used. 1/4" endmill holder.
43: Turning the solid tool post
44: Finished - deburred
45: 2024-02-10_23-05-08.jpg
46: Part number of damaged scale
47: Inked the cross-slide dovetails
48: Balanced the 4- jaw (wheel weights!)
49: The idea is to turn the B&S#9 into A MT3 .. Should work.
50: Looks like a 60° tapper - hard to confirm.
51: "2059 Kwick-Switch patent No. 2719722 Universal Eng. Co." Did a brazing repair on the nut.
52: 2059 Kwick-Switch nut
53: 2059 Kwick-Switch nut Brazing repaired
54: 2059 Kwick-Switch nut Brazing repaired
55: 2024-02-23_20-03-32.jpg
56: 2024-02-23_22-26-05.jpg
57: Clinton lake hiking trail - lake in the far background
58: Indenter probe with alignment pins
59: 1"/200 mm ??? not sure what that means?
60: Cable control for the lathe.
61: Scales have to be indicated to eliminate sin error.
62: Ebay find - 1.25" step drills - to MT3 - mostly wanted the MT3 shanks to make tools out of..
63: Indicating in the lapping plate - bored out to 17mm
64: The mike stand helps a little - makes repeatable measures fairly easy.
65: This seems to be the biggest problem
66: The bottom is not smooth enough?
67: Lapping it in with a brass rod.
68: New shaft for the lapping machine.
69: New shaft for the lapping machine.
70: 2024-02-29_19-46-38.jpg
71: Verifying scale signals
72: filled in with JB-weld - strange expoy - sets very slow - very hard when set.
73: Press fit with loctite
74: Brass plug to protect the shaft.
75: Lapping machine
76: With aluminum plate. Need to make a slide to fit in the grove - with angled groves facing disk..
77: Optical parallel testing Micrometer anvil parallelism.
78: Optical parallel testing Micrometer anvil parallelism.
79: Optical parallel collection.
80: Ball bearing used to agitate Testor paint.
81: Thread gauges metric sizes - but strange pitch Before
82: Thread gauges metric sizes - but strange pitch after cleaning.
83: Turned the end - cross drilled - welded for trench spreader
84: welded plate on..
85: cross drilling setup
86: cross drilling setup
87: Strange ebay lot - Kwick-switch 200 tool holders ready to clean. Endmills all need grinding - but two were carbide..
88: Drill and tap guide - always square..
89: I like these wrenches - in metric - color code works. But - I seem to be able to see metric sizes most of the time.
90: plate to hold the lead-screw guard
91: installing the lead-screw guard
92: Making a light for the mill
93: Test bar for leveling the lathe
94: Everything is square on this end
95: Here you can see the four grub-screws of the tail stock. The side ones push it on the Lathe-X axis. The back ones lock it in place - don't adjust anything.
96: The flat on the top left was + .2mm
97: Another view of the grub-screw - ( I had replaced them with brass tipped ones and machined a flat on where they clamp.
98: To get this lined up true was not easy - I had a ground rod - indicated it true to the table. Used a level to tweak my improvised jacks.
99: The V-notch sits on the rod - I could indicate the difference between the two sides.
100: Just shaved off what I could. Once it was milled - I Indicated on a MT3-testbar - was still off a bit. Did the final tweak with a file across the two sides - protected the good side with adhesive aluminum tape. Then hit with a PGS.
101: Found several 4mm Allen wrenches.
102: The gray items are printed metal. The clear - printed plastic - for Nikolaus's controller business.
103: The steel as an impressive print - only $60
104: Close up - I'm going to polish a flat spot - see how it looks?
105: This is a second project of his - searching for a way to put hall sensors on old controllers.
106: printing controler parts
107: Coffee tree is blooming..
108: Trying to set lathe to cut a MT3 taper.. 123-block against the side of the compount against the MT2 end of a test bar. I think I can take a trial cut on some stock - and use the trig angle finder of the DRO
109: 2024-04-07_21-19-01.jpg
110: Trying to alingn the compound to a MT3 taper. Didn't work well.
111: Trying to alingn the compound to a MT3 taper. Didn't work well.
112: Eclipse via glasses filter
113: MT3 sketch
114: Too much ink - ended up failing
115: Cut off - made stub to hold welding a 4140 shaft..
116: If you do the math - it is obvious that this DRO is junk.
117: Making clamps to hold lathe shelf
118: Making clamps to hold lathe shelf
119: Making clamps to hold lathe shelf
120: Turning welded on 4140 to MT3
121: Ground 7mm radius
122: Misunderstood the drawing - think there is a radius
123: Radius tool worked..
124: Need to add metal to the tang. Have a MT3 to MT5 adaper on it for heat sink - as well as a copper block.
125: All is well that ends well - I now have a Kwik-Switch 200 with a MT3 shank.
126: Dropped my test indicator.. jamed up.
127: Just needed a tweak..
128: Kwik-Switch 200 with a MT3 shank
129: Next job - these are ER32 collet holders with a 32mm shank - need to turn them down to 30mm.
130: Turning for MT3 tool holder
131: Making rain drain trash seperator
132: This screen was too tight - too much water went out.
133: 2024-05-07_21-09-01.jpg
134: Installed
135: Welded up hex shaft need turning
136: Ended up OK
137: Remaking the hex shaft
138: Takes too much time to repair..
139: My old hex extender has a new life
140: Starting work on milling T-nuts
141: Never found the data sheet. Trying to fix my FM transmitter to filter out 400mzh noise..
142: 2024-07-13_20-26-35.jpg
143: 2024-07-13_20-27-12.jpg
144: Sunset below Clinton lake dam
145: High current connector for UPS. Needed datasheet - the shells are color coded.
146: Tripp-lite SU1500XL works well with LiFePO batteries (16 cells).
147: Used a tote box fro the batteries. Pain to wire up BCM
148: Wilkey water fall just past Clinton lake. The other day all the rock ledges were under water and the fall was just a ripple in the flow.
149: Wilkey water fall just past Clinton lake. Looking up river at the dam - just visible..
150: Norms looking at the Wakarusa.
151: 2024-07-26_16-06-33.jpg
152: 2024-07-26_16-32-46.jpg
153: NVDA Tesla M40
154: Looking back up towards Wilkey water fall
155: New stove elements have heat reducers - make boiling water a problem..
156: Assembled the frame for HAL
157: Finally got the name of the railroad I've been researching. Lawrence and Southwestern Railroad
158: 2024-09-17_19-41-55.jpg
159: 2024-09-17_19-57-59.jpg
160: 2024-10-11_17-51-46.jpg
161: 2024-10-11_17-51-57.jpg
162: 2024-10-11_17-52-05.jpg
163: 2024-10-14_18-22-22.jpg
164: pelicans at Clinton lake
165: liftoff
166: Lots of deer at Clinton lake
167: lots of pelicans west end of Clinton lake.
168: 2024-10-22_18-29-27.jpg
169: pelicans
170: pelican
171: Cordelia
172: New Mexico
173: Gorge Bridge NN
174: Gorge Bridge NN
175: Gorge Bridge NN
176: Gorge Bridge NN
177: Tool totes should NOT be black!
178: Coffee beans
179: I derived this once - similar problem for measureing radious of lenses.
180: Spot drilling special T-nut
181: Broke a 7/16-14 tap.. I finally figured out that good taps are HSS with PM - didn't realize that PM stood for powdered-metal..
182: Tapping Hot-rolled steel shouldn't be this hard? It was the tap - ALWAYS get HSS with PW taps.
183: 2024-12-22_23-33-25.jpg
184: Had to make a longer T-nut for this eccentric clamp. The original(black) interfered with the wrench.
185: 2024-12-25_12-25-37.jpg
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